Serators - Shank Tools
Long Edge Roughing Mills .615 - 1.980 Dia.
- - .010 - .020 undersize for finishing
- - Serrated insert edge reduces tool pressure
IMPORTANT
- High Pressure Flood Coolant or Air Blast Required to Disperse Chip and cool the tool.
- Recutting chips will cause early insert failure
Tool Info. Serators - Shank Tools |
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Tool # | D | Flutes | Inserts | L | L-1 | L.O.C. | S | Inserts | Screw | Wrench |
S-625 | .615 | 2-1 Effective | 6 | 3.000 | .900 | .750 | .625 | SNMC-222B SNMC-221P |
314T | T-8 |
S-750 | .740 | 2-1 Effective | 8 | 3.375 | 1.125 | 1.000 | .750 | |||
S-100S | .985 | 2-1 Effective | 4 | 3.125 | 1.125 | .780 | .750 | SNMC-333B SNGC-333H SNMC-332P |
538T | T-10 |
S-100M | .985 | 2-1 Effective | 6 | 3.625 | 1.375 | 1.125 | 1.000 | |||
S-100 | .985 | 2-1 Effective | 8 | 4.000 | 1.750 | 1.500 | 1.000 | |||
S-125S | 1.235 | 3-1.5 Effective | 9 | 3.750 | 1.500 | 1.125 | 1.000 | |||
S-125 | 1.235 | 3-1.5 Effective | 15 | 4.625 | 2.375 | 1.900 | 1.250 | |||
S-125L | 1.235 | 2-1 Effective | 16 | 5.625 | 3.375 | 3.062 | 1.250 | |||
S-150S | 1.485 | 3-1.5 Effective | 9 | 3.875 | 1.625 | 1.125 | 1.000 | |||
S-150 | 1.485 | 3-1.5 Effective | 18 | 4.875 | 2.500 | 2.250 | 1.250 | |||
S-150L | 1.485 | 3-1.5 Effective | 33 | 7.250 | 4.625 | 4.200 | 1.500 | |||
S-200 | 1.980 | 4-2 Effective | 20 | 5.750 | 3.125 | 2.550 | 1.500 | SNMC-444B SNGC-444H SNMC-443P |
838T | T-20 |
Insert Info.
- SNMC - B: General purpose roughing insert with serrations molded on the side of the insert.
- SNGC - H: Roughing inserts with serrations molded on the top and periphery ground for Titanium, Stainless & Nickel
- SNMC - P: Molded positive top Semi- Finishing insert with no serrations.
Insert Info. Serators - Shank Tools |
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SNMC - B Inserts | ||||
Insert # | I.C. | T | R | Grade |
SNMC-222B | .250 | .125 | .031 | K11 |
SNMC-333B | .375 | .187 | .047 | K11 |
SNMC-444B | .500 | .250 | .062 | K11 |
SNGC - H Inserts | ||||
Insert # | I.C. | T | R | Grade |
SNGC-333H | .375 | .187 | .047 | K11 |
SNGC-444H | .500 | .250 | .062 | X33 |
SNMC - P Inserts | ||||
Insert # | I.C. | T | R | Grades |
SNMC-221P | .250 | .125 | .015 | X33 |
SNMC-332P | .375 | .187 | .031 | K11 |
SNMC-443P | .500 | .250 | .047 | C55 / K11 |
Technical Info.
Speed and Feed Info. .615 & .740 Dia. Serators |
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Material | S.F.M. | I.P.T. |
Mild & Low Carbon Steel Ex. 1018, 1020, 1117, 1141, 12L14 |
600 - 1200 | .002 - .003 |
High
Carbon & Alloy Steel Ex. 1045, 4140, 4340, 52100, 8620 |
500 - 800 | .002 - .003 |
Lower
Carbon Tool Steel Ex. P-20, H-13, S-7 |
400 - 700 | .002 - .003 |
Tool
Steel Ex. A-2, A-6, D-2, M-2 |
300 - 600 | .002 - .003 |
Stainless
Steel Ex. 304, 316, 420, 15-5PH, 17-4PH |
300 - 600 | .002 - .003 |
Iron Ex. Cast, Ductile, Nodular |
600 - 1000 | .003 - .004 |
Nickel
& Titanium Alloy Ex. Inconel, Hastelloy, TI-6AL-4V |
100 - 180 | .001 - .002 |
Speed and Feed Info. .985 - 1.980 Dia. Serators |
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Material | S.F.M. | I.P.T. |
Mild & Low Carbon Steel Ex. 1018, 1020, 1117, 1141, 12L14 |
600 - 1200 | .002 - .006 |
High
Carbon & Alloy Steel Ex. 1045, 4140, 4340, 52100, 8620 |
500 - 800 | .002 - .004 |
Lower
Carbon Tool Steel Ex. P-20, H-13, S-7 |
400 - 700 | .002 - .004 |
Tool
Steel Ex. A-2, A-6, D-2, M-2 |
300 - 600 | .002 - .004 |
Stainless
Steel Ex. 304, 316, 420, 15-5PH, 17-4PH |
300 - 600 | .002 - .004 |
Iron Ex. Cast, Ductile, Nodular |
600 - 1000 | .003 - .006 |
Nickel
& Titanium Alloy Ex. Inconel, Hastelloy, TI-6AL-4V |
100 - 180 | .001 - .003 |
Insert Grade Selection | ||
Material | Material Examples | Preferred Grade |
Mild & Low Carbon Steels | 1018, 1020, 1117, 1141, 12L14 | K11 or X33 |
High Carbon & Alloy Steels | 1045, 4140, 4340, 52100, 8620 | K11 or X33 |
Lower Carbon Tool Steels | P-20, H-13, S-7 | K11 or X33 |
Tool Steels | A-2, A-6, D-2, M-2 | K11 or X33 |
Stainless Steels | 303, 304, 316, 420, 15-5PH, 17-4PH | K11 or X33 |
Iron | Cast, Nodular | C55 / K11 or X33 |
Iron | Ductile | K11 or X33 |
Nickel & Titanium Alloys | Inconel, Hastelloy, TI-6AL-4V | K11 or X33 |
Insert Grade Description | ||
Grade | Description | |
K11 | Universal High Performance Dense Coating | |
X33 | High Performance Nitride | |
C55 | Advanced Multi-Layer PVD Coated Carbide |